Blog

Why Off-the-Shelf Machines Are Costing Your Factory More Than You Think

The hard truth

Standard machines are built for average factories. Your factory is not average.

Every manufacturing unit has:

  • Different part tolerances
  • Different cycle time pressure
  • Different manpower quality

Yet most buyers still try to “adjust” with a ready-made machine. That’s lazy thinking—and it silently bleeds money every day.

Where losses actually happen

  • Micro stoppages due to part mismatch
  • Operator dependency
  • Manual rework
  • Scrap because the machine isn’t designed for your process

These losses never appear as one big cost. They show up as death by a thousand cuts.

What NR ENGINEERS does differently

We don’t sell machines.
We engineer your exact process into a machine.

  • Customized SPMs built around your component
  • Cycle time optimized from day one
  • Pokayoke-based error elimination
  • Designed for Indian shop-floor reality, not brochure theory

Result: lower cost per part, higher consistency, predictable output.

If a machine needs “adjustment” every shift, it’s badl

Leave a Reply

Your email address will not be published. Required fields are marked *